ZW Series
Non-contact, Confocal, white LED displacement sensor
Strict quality control, production speed and appearance inspection are constantly increasing. To meet these demands, stable measurements during movement for quality inspection without compromising manufacturing speed are required. Harnessing the benefits of the white light confocal principle, the ZW Series meets these demands for most any material type (glass, metal, plastic, etc.) and shape (round, flat, uneven, etc).
- Spot diameter sizes range from 190 µm down to 4 µm, improving the ability scan minute profiles
- Small spot diameter down to 9µm improving the ability to measure minute profiles
- Constant spot diameter throughout total measuring range
- Slim form factor pen and 90⁰ elbow types – fits anywhere
- Response time as fast as 20µs - Enables high-speed sampling during motion
- High Resolution of 0.25µm allows hairline pattern measurements or irregular surfaces
- Linearity down to ±0.3µm regardless of material type, as a result no tuning is required
- Superb angle compensation of ±25⁰ makes the measurement of round or inclined surfaces possible
- Machine control integration made easy with available DLL files
Specifications & ordering info
Ordering information
ZW-8000
Sensor Head
| Appearance | Type | Measuring range | Spot diameter | Static resolution
2
Values when the Sensor
Controller ZW-8000T is used. |
Cable length | Order code |
|---|---|---|---|---|---|---|
 |
Square-shaped straight | 10±0.5 mm | 4 µm dia. | 0.25 µm | 2 m | ZW-S8010 2M |
| 0.3 m | ZW-S8010 0.3M | |||||
| 20±1 mm | 7 µm dia. | 2 m | ZW-S8020 2M | |||
| 0.3 m | ZW-S8020 0.3M | |||||
| 30±2 mm | 10 µm dia. | 2 m | ZW-S8030 2M | |||
| 0.3 m | ZW-S8030 0.3M | |||||
 |
Pen-shaped straight | 7±0.3 mm | 7 µm dia. | 2 m | ZW-SP8007 2M | |
| 0.3 m | ZW-SP8007 0.3M | |||||
| 10±0.7 mm | 10 µm dia. | 2 m | ZW-SP8010 2M | |||
| 0.3 m | ZW-SP8010 0.3M | |||||
 |
Pen-shaped right angle | 7±0.3 mm | 8 µm dia. | 2 m | ZW-SPR8007 2M | |
| 0.3 m | ZW-SPR8007 0.3M | |||||
| 10±0.7 mm | 11 µm dia. | 2 m | ZW-SPR8010 2M | |||
| 0.3 m | ZW-SPR8010 0.3M |
Sensor Controller with EtherCAT
| Appearance | Power supply | Output type | Order code |
|---|---|---|---|
 |
24 VDC | NPN/PNP | ZW-8000T |
Cable
| Appearance | Item | Cable length | Order code |
|---|---|---|---|
 |
Extension Fiber Cable (from Sensor Head to Sensor Controller), (Fiber Adapter ZW-XFCS is included) Note:
Extension
Fiber Cable ZW-XF80 |
2 m | ZW-XF8002R |
| 5 m | ZW-XF8005R | ||
| 10 m | ZW-XF8010R | ||
| 20 m | ZW-XF8020R | ||
| 30 m | ZW-XF8030R | ||
 |
Fiber Adapter (used between Sensor Head pre-wired cable and Extension Fiber Cable) |
– | ZW-XFCS |
ZW-7000
Sensor Head
| Appearance | Type | Measuring range | Spot diameter | Static resolution
2
Values when the Sensor
Controller ZW-7000T is used. |
Cable length | Order code |
|---|---|---|---|---|---|---|
 |
Square-shaped straight | 10±0.5 mm | 50 µm dia. | 0.25 µm | 2 m | ZW-S7010 2M |
| 0.3 m | ZW-S7010 0.3M | |||||
| 20±1 mm | 70 µm dia. | 2 m | ZW-S7020 2M | |||
| 0.3 m | ZW-S7020 0.3M | |||||
| 30±2 mm | 100 µm dia. | 2 m | ZW-S7030 2M | |||
| 0.3 m | ZW-S7030 0.3M | |||||
| 40±3 mm | 120 µm dia. | 2m | ZW-S7040 2M | |||
| 0.3m | ZW-S7040 0.3M | |||||
 |
Pen-shaped straight | 7±0.3 mm | 130 µm dia. | 2 m | ZW-SP7007 2M | |
| 0.3 m | ZW-SP7007 0.3M | |||||
| 10±0.7 mm | 170 µm dia. | 2 m | ZW-SP7010 2M | |||
| 0.3 m | ZW-SP7010 0.3M | |||||
 |
Pen-shaped right angle | 7±0.3 mm | 150 µm dia. | 2 m | ZW-SPR7007 2M | |
| 0.3 m | ZW-SPR7007 0.3M | |||||
| 10±0.7 mm | 190 µm dia. | 2 m | ZW-SPR7010 2M | |||
| 0.3 m | ZW-SPR7010 0.3M |
Sensor Controller with EtherCAT
| Appearance | Power supply | Output type | Order code |
|---|---|---|---|
 |
24 VDC | NPN/PNP | ZW-7000T |
Cable
| Appearance | Item | Cable length | Order code |
|---|---|---|---|
 |
Extension Fiber Cable (from Sensor Head to Sensor Controller), (Fiber Adapter ZW-XFCM is included) Note:
Cables of 10, 20, and 30 m can be used with the firmware version 2.100 or later. If you have an old version Sensor Controller, register as a Sysmac member and download the latest firmware and tools to update your Sensor Controller. Refer to the Sysmac member registration sheet that is enclosed with the Sensor Controller for details on member registration and firmware download. |
2 m | ZW-XF7002R |
| 5 m | ZW-XF7005R | ||
| 10 m | ZW-XF7010R | ||
| 20 m | ZW-XF7020R | ||
| 30 m | ZW-XF7030R | ||
 |
Fiber Adapter (used between Sensor Head pre-wired cable and Extension Fiber Cable) |
– | ZW-XFCM |
ZW-5000
Sensor Head
| Appearance | Type | Measuring range | Spot diameter | Static resolution
2
Values when the Sensor
Controller ZW-5000T is used. |
Cable length | Order code |
|---|---|---|---|---|---|---|
 |
Square-shaped straight | 10±0.5 mm | 9 µm dia. | 0.25 µm | 2 m | ZW-S5010 2M |
| 0.3 m | ZW-S5010 0.3M | |||||
| 20±1 mm | 13 µm dia. | 2 m | ZW-S5020 2M | |||
| 0.3 m | ZW-S5020 0.3M | |||||
| 30±2 mm | 18 µm dia. | 2 m | ZW-S5030 2M | |||
| 0.3 m | ZW-S5030 0.3M | |||||
|
Pen-shaped straight | 7±0.3 mm | 13 µm dia. | 2 m | ZW-SP5007 2M | |
| 0.3 m | ZW-SP5007 0.3M | |||||
| 10±0.7 mm | 18 µm dia. | 2 m | ZW-SP5010 2M | |||
| 0.3 m | ZW-SP5010 0.3M | |||||
|
Pen-shaped right angle | 7±0.3 mm | 15 µm dia. | 2 m | ZW-SPR5007 2M | |
| 0.3 m | ZW-SPR5007 0.3M | |||||
| 10±0.7 mm | 20 µm dia. | 2 m | ZW-SPR5010 2M | |||
| 0.3 m | ZW-SPR5010 0.3M |
Sensor Controller with EtherCAT
| Appearance | Power supply | Output type | Order code |
|---|---|---|---|
 |
24 VDC | NPN/PNP | ZW-5000T |
Cable
| Appearance | Item | Cable length | Order code |
|---|---|---|---|
 |
Extension Fiber Cable (from Sensor Head to Sensor Controller), (Fiber Adapter ZW-XFC2 is included) Note:
Extension
Fiber Cable ZW-XF50 |
2 m | ZW-XF5002R |
| 5 m | ZW-XF5005R | ||
| 10 m | ZW-XF5010R | ||
| 20 m | ZW-XF5020R | ||
| 30 m | ZW-XF5030R | ||
 |
Fiber Adapter (used between Sensor Head pre-wired cable and Extension Fiber Cable) |
– | ZW-XFC2 |
Common cables
| Appearance | Item | Cable length | Order code |
|---|---|---|---|
 |
Parallel cable for ZW-8000T/7000T/5000T 32-pole (included with Sensor Controller ZW-8000T/7000T/5000T) |
2 m | ZW-XCP2E |
 |
RS-232C Cable for personal computer | 2 m | ZW-XRS2 |
 |
RS-232C Cable for PLC/programmable terminal | 2 m | ZW-XPT2 |
Recommended EtherCAT Communications Cables
Use Straight STP (shielded twisted-pair) cable of category 5 or higher with double shielding (braiding and aluminum foil tape) for EtherCAT.
Cable with Connectors
| Item | Appearance | Recommended manufacturer | Cable length(m)
2
Standard type cables length 0.2, 0.3, 0.5, 1, 1.5, 2, 3, 5, 7.5, 10, 15 and 20m are available. Rugged type cables length 0.3, 0.5, 1, 2, 3, 5, 10 and 15m are available |
Order code |
|---|---|---|---|---|
|
Standard type Cable with Connectors on Both Ends(RJ45/RJ45)Wire Gauge and Number of Pairs: AWG26, 4-pair Cable Cable Sheath material: LSZH
2
The lineup
features Low Smoke Zero Halogen cables for in-cabinet use and PUR
cables for out-of-cabinet use. Cable color: Yellow
2
Cables
colors are available in blue, yellow, or Green |
 |
OMRON | 0.3 | XS6W-6LSZH8SS30CM-Y |
| 0.5 | XS6W-6LSZH8SS50CM-Y | |||
| 1 | XS6W-6LSZH8SS100CM-Y | |||
| 2 | XS6W-6LSZH8SS200CM-Y | |||
| 3 | XS6W-6LSZH8SS300CM-Y | |||
| 5 | XS6W-6LSZH8SS500CM-Y | |||
|
Rugged type Cable with Connectors on Both Ends(RJ45/RJ45)Wire Gauge and Number of Pairs: AWG22, 2-pair Cable |
 |
OMRON | 0.3 | XS5W-T421-AMD-K |
| 0.5 | XS5W-T421-BMD-K | |||
| 1 | XS5W-T421-CMD-K | |||
| 2 | XS5W-T421-DMD-K | |||
| 5 | XS5W-T421-GMD-K | |||
| 10 | XS5W-T421-JMD-K | |||
|
Rugged type Cable with Connectors on Both Ends(M12 Straight/RJ45)Wire Gauge and Number of Pairs: AWG22, 2-pair Cable |
 |
OMRON | 0.3 | XS5W-T421-AMC-K |
| 0.5 | XS5W-T421-BMC-K | |||
| 1 | XS5W-T421-CMC-K | |||
| 2 | XS5W-T421-DMC-K | |||
| 5 | XS5W-T421-GMC-K | |||
| 10 | XS5W-T421-JMC-K | |||
|
Rugged type Cable with Connectors on Both Ends(M12 Right-angle/RJ45)Wire Gauge and Number of Pairs: AWG22, 2-pair Cable |
 |
OMRON | 0.3 | XS5W-T422-AMC-K |
| 0.5 | XS5W-T422-BMC-K | |||
| 1 | XS5W-T422-CMC-K | |||
| 2 | XS5W-T422-DMC-K | |||
| 5 | XS5W-T422-GMC-K | |||
| 10 | XS5W-T422-JMC-K |
For details, refer to Cat.No.G019.
Cables/Connectors
Wire Gauge and Number of Pairs: AWG24, 4-pair Cable
| Item | Appearance | Recommended manufacturer | Order code |
|---|---|---|---|
| Cables | – | Hitachi Metals, Ltd. | NETSTAR-C5E SAB 0.5 × 4P CP
2
We
recommend to use above cable and connector together. |
| – | Kuramo Electric Co. | KETH-SB
2
We
recommend to use above cable and connector together. |
|
| – | SWCC Showa Cable Systems Co. | FAE-5004
2
We
recommend to use above cable and connector together. |
|
| RJ45 Connectors | – | Panduit Corporation | MPS588-C
2
We
recommend to use above cable and connector together. |
Wire Gauge and Number of Pairs: AWG22, 2-pair Cable
| Item | Appearance | Recommended manufacturer | Order code |
|---|---|---|---|
| Cables | – | Kuramo Electric Co. | KETH-PSB-OMR
2
We recommend
to use above cable and connector together. |
| – | JMACS Japan Co.,Ltd. | PNET/B
2
We recommend
to use above cable and connector together. |
|
| RJ45 Assembly Connector |  |
OMRON | XS6G-T421-1
2
We recommend
to use above cable and connector together. |
Connect both ends of cable shielded wires to the connector hoods.
Industrial switching hubs for Ethernet
| Appearance | Number of ports | Failure detection | Current consumption | Order code |
|---|---|---|---|---|
 |
3 | None | 0.22 A | W4S1-03B |
 |
5 | None | 0.22 A | W4S1-05B |
| Supported | W4S1-05C |
Industrial switching hubs cannot be used for EtherCAT.
EtherCAT junction slaves
| Appearance | Number of ports | Power supply voltage | Current consumption | Order code |
|---|---|---|---|---|
 |
3 | 20.4 to 28.8 VDC (24 VDC -15 to 20%) |
0.08A | GX-JC03 |
 |
6 | 0.17A | GX-JC06 |
- Please do not connect
EtherCAT junction slave with OMRON position control unit, Model
CJ1W-NC
⬜ 81/⬜ 82. - EtherCAT junction slaves cannot be used for EtherNet/IPTM and Ethernet.
Automation Software Sysmac Studio
Please purchase a DVD and required number of licenses the first time you purchase the Sysmac Studio. DVDs and licenses are available individually.
Each model of licenses does not include DVD.
| Item | Specifications | Number of licenses | Media | Standards | Order code |
|---|---|---|---|---|---|
|
Sysmac Studio Standard Edition Ver.1
2
ZW-8000/7000/5000 is supported
by Sysmac Studio version 1.22 or higher. |
The Sysmac Studio is the software that provides an integrated environment for setting, programming, debugging and maintenance of machine automation controllers including the NJ/NX-series CPU Units, NY-series Industrial PC, EtherCAT Slave, and the HMI. Sysmac Studio runs on the following OS. Windows 7 (32-bit/64-bit version)/Windows 8 (32-bit/64-bit version)/Windows 8.1 (32-bit/64-bit version)/Windows 10 (32-bit/64-bit version) This software provides functions of the Measurement Sensor Edition. Refer to your OMRON website for details. |
– (Media only) |
DVD | – | SYSMAC-SE200D |
| 1 license
2
Multiple licenses are available
for the Sysmac Studio (3, 10, 30, or 50 licenses). |
– | – | SYSMAC-SE201L | ||
|
Sysmac Studio MeasurementSensor Edition Ver.1. |
Sysmac Studio Measurement Sensor Edition is a limited license that provides selected functions required for ZW-series Displacement Sensor settings. Because this product is a license only, you need the Sysmac Standard Edition DVD media to install it. |
1 license | – | – | SYSMAC-ME001L |
| 3 license | – | – | SYSMAC-ME003L |
Fiber Cleaner
| Item | Recommended manufacturer | Applicable Model | Contacts | Order code | ||
|---|---|---|---|---|---|---|
| ZW-8000 | ZW-7000 | ZW-5000 | ||||
| Fiber Connector Cleaner
2
Place orders in
units of boxes (contacting 10 units). |
OMRON | Yes | Yes | Yes | OMRON | ZW-XCL |
| NEOCLEAN-M | NTT Advanced Technology Corporation |
No | Yes | No |
2 Contacts [Request for an Estimate] http://www.ntt-at.com/product/optical_cleaner/Distributors.html [Request for Information] NTT Advanced Technology Corporation Muza Kawasaki Central Tower, 1310 Omiya-cho Saiwai-ku, Kawasaki-shi, Kanagawa, 212-0014, Japan TEL: +81 44 589 5894 http://www.ntt-at.com/product/optical_cleaner/ |
ATC-NE-M1 |
| OPTIPOP R1 |
Yes (Sensor Head only) |
No |
Yes (Sensor Head only) |
ATC-RE-01 | ||
How can we help you?
If you have a question or would like to ask for a quote, please contact us or send a request.
Kontakt mig ZW Series
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DownloadFeatures
Ultra-high precision - ultra high power white light
The long-term stable, high power white light source was adopted for the ZW-7000 Series to provide fast responses and stable measurements of low-reflective objects. The ZW-8000 Series incorporates a newly-designed white laser for stable measurement of thin transparent sheets and minute shapes.
Ultra-high photoconductivity - precise core fiber
The fibers specially designed separately for the ZW-7000 and ZW-8000 Series transmit white light to the sensor head even more efficiently and deliver the lights reflected from other layers to the controller ultra-sensitively, enabling more precise measurement.
High resolution - advanced spectrograph Ⅰ/Ⅱ
The spectroscope Advanced Spectrograph, which converts the color wavelength into the distance, offers increased waveform resolution. The ZW-8000 Series with the new Advanced Spectrograph II enables ultra-high-precision measurements.
25 times faster data processing speed – high speed processor
The new processor was designed to increase processing speed for high precision measurements, from white light emission through sensing and processing to data logging.
Large logging capacity - Mega logging memory
The memory capacity was greatly increased to log, process and store up to 2,000,000 values obtained by high-speed sampling.
High sensitivity - High speed CMOS
The CMOS for the ZW-8000/7000 Series were optimized to measure any object more precisely, sensitively, and stably.
Low aberration - Advanced OCFL module
The OCFL module that controls the focal point for each wavelength of white light was further developed. Its multi-lens structure reduces aberration to 1/4 to provide stable, high-resolution measurements, without compromising its compact design.
Ultraprecise - Ultra-precision machining and mechanical design
The ultra-precision machining technology and ultra-precision mechanical design minimize the housing while giving a lens diameter sufficient for high-precision measurements.
Series
Find the right controller and sensor head
Step 1: Select controller based on measurement object and situation
Step 2: Select head based on installation space
Step 3: Select model based on distance
ZW-8000T Sensor Controller: Ultra high-precision type
Measure rattling or inclined “transparent objects or mirror surfaces” such as thin film sheets or glass.
ZW-7000T Sensor Controller: Ultra high-speed type
Measure accurate shapes of “coarse surfaces” while the sensor head is moving.
ZW-5000T Sensor Controller: Standard type
Cost-effectively integrate stable and reliable measurement using the white light confocal principle into production lines.
Applications
Smart phone (component process)
Smart phone (assembly process)
SEMI/FPD
Pharmaceuticals
Automotive parts
Videos
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OMRON ZW series: Non-contact, Confocal, white LED displacement sensor
Strict quality control, production speed and appearance inspection are constantly increasing. To meet these demands, stable measurements during movement for quality inspection without compromising manufacturing speed are required. Harnessing the benefits of the white light confocal principle, the ZW Series meets these demands for most any material type (glass, metal, plastic, etc.) and shape (round, flat, uneven, etc).
06:59
OMRON ZW series: Non-contact, Confocal, white LED displacement sensor
Strict quality control, production speed and appearance inspection are constantly increasing. To meet these demands, stable measurements during movement for quality inspection without compromising manufacturing speed are required. Harnessing the benefits of the white light confocal principle, the ZW Series meets these demands for most any material type (glass, metal, plastic, etc.) and shape (round, flat, uneven, etc).Downloads
