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Fleet Manager

Fleet Manager

Factory optimization with best in class fleet management

Factory managers have constant pressure to meet a variety of improvement goals for their factory. Our fleet management solution is tailored to ensure best in class fleet management and provide built-in data capture, analytics and reporting to enable factories to optimize the performance of the overall factory as well as their Omron robot fleet.

Manage fleets up to 100 robots in any configuration and simulate up to 10 robots
Displays robot location, status and job queue
Identifies blocked paths and creates alternative routes
Optimizes job assignments and battery charging
Selects fastest routes based on human and robot traffic

Features

Optimize Efficiency

Combined with an intuitive, visual interface, it is easy to define jobs, map routes, monitor and adapt each robot’s status. A centralized control means you see the big picture and have the power to manage your workflow in real time for maximum efficiency.
  • 1
    Intelligent Job Assignment
    Reduces wasted time and movement by continuously looking ahead to anticipate which robots will be best positioned for upcoming tasks.
  • 2
    Managed Motion
    Ensures smooth operations in busy environments by coordinating traffic flows and efficiently sequencing pick-up and drop-off at target locations. at target locations.be best positioned for upcoming tasks.
  • 3
    Traffic Control
    Notifies converging robots of their predicted paths, allowing them to re-calculate and avoid collision in the most efficient way.

Maximize Uptime

Our Fleet Manager automatically handles all coordination and decision-making to ensure your fleet is operating at peak efficiency with minimal human intervention.
  • 4
    Automatic Updates
    Performs updates automatically across the entire fleet.
  • 5
    Change Management
    Tracks battery power of the entire fleet, directing robots to their nearest available, or preferred, docking station on a schedule that ensures continuous fleet operation.

Increase Flexibility

Automate your material handling operation with a fleet of mobile robots.
  • 6
    Easy Integration with IT Systems
    Fleet Manager can connect to your MES, ERP and WMS so that jobs can be propagated automatically to the fleet in real time.
  • 7
    Skills Administration
    Understands the capabilities of each vehicle in the fleet, and always make sure that the right job is assigned to the right robot.

Powerful Fleet Management

FLOW – Fleet Operations Workspace

Our solution for setting up, integrating and managing autonomous mobile robot (AMR) fleets within a factory environment. FLOW Core provides the software tools to connect the AMR fleet to the factory’s manufacturing control solution, establish maps, define operational rules, and ensure safe, consistent operation on the factory floor. FLOW Software encompasses the following features:

  • FLOW iQ
  • Integration Toolkit (ITK)
  • MobilePlanner 6
  • MobilePlanner Tablet Call Button
  • Selectable Autonomy
  • Dynamic Obstacle Tracking
  • Cell Alignment Positioning System (CAPS)
  • Fleet Simulator
Continuous Improvement. Optimize factory process with flexibility.
 
Zero Downtime. 24/7 operation without human interruption.
 
Business Acceleration. Improve planning and connectivity with WMS/ERP.
Watch video
  • OMRON FLOW Core 3.0

    OMRON FLOW Core 3.0

    FLOW Core provides the software tools to connect the AMR fleet to the factory’s manufacturing control solution, establish maps, define operational rules, and ensure safe, consistent operation on the factory floor. #omronindustrialautomation

    06:40

Fleet Operations Workspace iQ

FLOW iQ provides the visualization tools to generate graphics on the fly, and the intelligence to maximize application uptime and lifetime by accelerating failure resolution through giving operators the tools to maintain 24/7 production.

  • Quickly view how many robots are working, charging, waiting or reporting an error.
  • Visualize the performance of the fleet with flexible job statistics.
  • Examine the wireless quality map data to pinpoint network weak spots.
  • Track and maintain AMR and battery health with intelligent fault and battery tracking.
  • Tailor fleet traffic with localization and position heat maps to maximize cycle time.
Watch video
  • FLOW Fleet Operations Workspace iQ fleet analytics engine

    FLOW Fleet Operations Workspace iQ fleet analytics engine

    Fleet Operations Workspace iQ, OMRON’s first fleet analytics engine for application performance and health tracking. Enhancing the core user experience with powerful data collection and analytics through an intuitive user interface. FLOW iQ provides the visualization tools to generate graphics on the fly, and the intelligence to maximize application uptime and lifetime by accelerating failure resolution through giving operators the tools to maintain 24/7 production. Read more:

    00:38

Integration Toolkit

The Integration Toolkit is OMRON’s interface application that enables integration between the Fleet Manager and the end user’s client application, manufacturing execution system (MES), or warehouse management system. The Integration Toolkit facilitates queuing and monitoring of all AMR job types such as pickup, drop-off, and multi-segment.

  • Standard communication methods including REST, SQL, and AMQP.
  • Provide a single contact point for managing a fleet.
  • Automate collection of robot and fleet data to use in MES or WMS systems.
  • Flexible job assignment allows tasks to be submitted in bulk or dynamically in response to external input.
Watch video

MobilePlanner 6

Allows customers to easily and effectively utilize fleets of heterogeneous robot types alongside one another to optimize their automation solution. MobilePlanner 6 expands our Fleet Management ecosystem as  the best in the industry. 
  • The Fleet Explorer sidebar groups robots by family and customized sub-fleet for easy configuration and management.
  • Easily distinguish between AMR location or functional operation and apply changes.
  • Accelerated installation of new fleets with configuration inheritance.
  • Quick access buttons for Fleet observability, Map editing, configuration management, system management and data analytics.
  • Fleet Explorer shows enhanced visibility of mobile fleet.
Watch video
  • OMRON FLOW Core 3.0  MobilePlanner

    OMRON FLOW Core 3.0 MobilePlanner

    Our MobilePlanner allows you to easily and effectively utilize fleets of heterogeneous robot types alongside one another to optimize their automation solution. MobilePlanner expands our Fleet Management ecosystem as the best in the industry.  #omronindustrialautomation #mobilerobots

    00:53

MobilePlanner Tablet Call Button

The MobilePlanner tablet edition is an easy-to-use interface designed to monitor and control your Mobile Robot fleet from a tablet.

  • Use it as a call button - With a single button press it allows users to send a robot to up to 6 predefined locations.
  • View the robot’s laser readings.
  • Send robots to its dock or to other points on map.
  • Manually drive robots.
  • View your fleet anytime & anywhere within the facility.
  • Observe location and status of robots in color-coded map.
Watch video
  • OMRON FLOW Core 3.0  MobilePlanner Tablet

    OMRON FLOW Core 3.0 MobilePlanner Tablet

    The MobilePlanner tablet edition is an easy-to-use interface designed to monitor and control your Mobile Robot fleet from a tablet. #omronindustrialautomation #mobilerobots

    00:46

Selectable Autonomy

You can now choose when you want your Mobile Robot to move along the same path repeatedly, similar to the behaviour of an Automated Guided Vehicle (AGV). Unlike AGV’s, OMRON’s advantage is enabled without any magnetic tape nor physical guides.

  • Cycle time improvement up to 15% for actual fleets. Improvement can be greater, depending on application.
  • Fewer deadlocks in doorways and narrow spaces.
  • Fewer traffic control devices needed in map.
  • Improved safety for human operators working in the same area due to more consistent motion of Mobile Robots.
Watch video
  • OMRON FLOW Core 3.0  Selectable Autonomy

    OMRON FLOW Core 3.0 Selectable Autonomy

    Enables users to tailor traffic flow with powerful path modes, ranging from autonomous guided vehicle (AGV)—but without the costly infrastructure—to limited detour windows, to the pure flexibility of a traditional AMR. #omronindustrialautomation #mobilerobots

    01:09

Dynamic Obstacle Tracking

With the dynamic obstacle tracking you can avoid collisions and employ safer passage in the warehouse. It allows for smoother motion around pedestrian traffic, forklifts, or any other moving vehicles. You can track:

  • Moving objects motion tracked by the Mobile Robot.
  • Collaborative and intuitive motion of the Mobile Robot motion with “pass-behind” decision making.
  • Mobile Robots now understands obstacle movement.
  • Better decision-making and path planning.
Watch video

Alignment Positioning Systems

Cell Alignment Positioning System (CAPS)

CAPS evaluates real-world features to effectively align robots for high accuracy drop-offs and pick-ups.
  • CAPS aligns our mobile robots with machinery at ±8mm position accuracy and ±1° rotation accuracy.
  • It can approach from any angle so that customers do not need to worry about floor layout, nor the shape of the load, and docking can be achieved from any direction.
  • Enables a smoother and quicker loading & unloading of material, contributing to a shorter cycle time.
  • CAPS allows an offset per robot, meaning the user can dial out the slight hardware differences of the top attachment in the fleet just by changing the parameters.
Watch Video

Fleet Simulator

Solve problems before they arise. Optimize your fleet before you deploy it.
Our Fleet Simulator offers the industry’s first mobile robot simulator for factory and manufacturing applications. It plans traffic and workflows for fleets of autonomous mobile robots so customers can identify potential bottlenecks and optimize workflows without ever having to deploy a real robot.
Watch video
  • OMRON FLOW Core 3.0  Fleet Simulator

    OMRON FLOW Core 3.0 Fleet Simulator

    Our Fleet Simulator offers the industry’s first mobile robot simulator for factory and manufacturing applications. #omronindustrialautomation

    00:31
Simulates up to 10 robots, in up to three separate fleets
Helps assess impacts of map changes, scaling, route changes, and new software features
Identifies traffic flow bottlenecks and visualizes individual robot path planning and interaction with other robots
Simulates custom environment based on real-world facilities
Helps validate third-party software

Collect customized analytics for your factory.

Our Fleet Simulator emulates robot behaviours including localization, path planning, obstacle avoidance and fleet management to provide valuable insight on performance in the real world. The system can simulate jobs to predict throughput and optimize fleet size in a map of an actual facility.

Easily manage your entire mobile ecosystem.

Our Fleet Simulator is designed to be compatible with the Omron Fleet Operations Workspace (FLOW) platform for mobile robotics. The simulator runs on the EM2100, which can be configured as a Fleet Manager, Backup Fleet Manager, and now a Fleet Simulator. To use an EM2100 as a Fleet Simulator, the device can be configured at the factory or with a software license in the field.

Specifications & ordering info

Produkt Primary use Description
20271-900
20271-901
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Applications & Key Industries

Managing intralogistics, the movement of materials and goods within a facility can be a significant hurdle to overcome. Warehouses, distribution centers and production facilities that use manual processes often face issues with workforce scarcity, health and safety risks, and issues with traceability and quality.
In addition, if the material flow is not optimized, this will result in process downtime. Manufacturers also need agile solutions to scale production up and down to meet changing demand. By investing in automated processes with autonomous mobile robots you can ensure that materials and goods are stored and transferred correctly, simplify employee tasks, optimize workflows, improve productivity and increase capacity.
Intralogistics process and related challenges
  • Intralogistics process and related challenges

    Intralogistics process and related challenges

    OMRON solution for the complete intralogistics process​ The complete intralogistics process in a factory is divided into four different groups because the challenges are different, but also the solutions: Lineside Replenishment; Work in progress; Finished goods and Warehouse. Read more on:

    03:18

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How can we help you?

If you have a question or would like to ask for a quote, please contact us or send a request.

+ 45 43 44 00 11
Contact us

Kontakt mig Fleet Manager

fleet manager 400x400 prod

Hvis du ønsker at blive kontaktet af vores Salgsingeniør i dit område for at få mere information, så udfyld venligst formularen nedenfor: Venligst udfyld alle de felter der er markeret med *. Dine personlige oplysninger vil blive håndteret fortroligt.

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